塗層是表面製造過程的重要組成部分。 防鏽、防腐、美觀和改變材料本身的缺點是塗料質量的重要方面之一。 塗裝裝置是整個塗裝過程的重要組成部分。 那麼各塗裝裝置有哪些用途呢？
painting is an important part of surface manufacturing technology. rust prevention, corrosion resistance, aesthetics, and the modification of material usage drawbacks are important aspects of coating quality. and painting equipment is a crucial part of the entire painting process. so what are the uses of each painting equipment?
塗裝生產線裝置主要分為塗裝前的表面預處理裝置、塗裝裝置、塗膜乾燥固化裝置、機械化輸送裝置、無塵恆溫恆濕送風裝置等配套裝置。
the painting equipment is mainly divided into surface pretreatment equipment before painting, painting equipment, coating drying and curing equipment, mechanized conveying equipment, dust-free constant temperature and humidity air supply equipment, and other auxiliary equipment.
1、塗裝前的表面預處理裝置。
1. surface pretreatment equipment before painting
預處理的目的是去除塗裝部位攜帶的異物，如氧化皮、鏽斑、油脂等，提供適合塗層要求的良好基材，如磷化、氧化、鈍化等，從而保證塗層具有良好的防腐效能和裝飾性能。 前處理裝置主要分為物理式和化學式。
the purpose of pre-treatment is to remove foreign objects such as oxide skin, rust spots, grease, etc. from the coated parts, and provide a good substrate suitable for painting requirements, such as phosphating, oxidation, and passivation, to ensure that the coating has good anti-corrosion and decorative properties. the pre-treatment equipment is mainly divided into physical and chemical formulas.
物理配方：去除附著在鋼板表面的雜質，用稀釋劑去除油脂等汙垢。 如有硫酸鹽或腐蝕性鹽類，應用清水沖洗，用壓縮空氣乾燥。 在鋼板預處理線上，通過拋丸或噴砂除鏽去除水垢、鐵鏽等雜質，然後用真空吸塵器或淨化的壓縮空氣對鋼材表面進行清洗。
physical formula: remove impurities attached to the surface of the steel plate, and use a diluent to remove grease and other dirt. if there are sulfates or corrosive salts, they should be washed with clean water and dried with compressed air. on the steel plate pretreatment assembly line, oxide scale, rust, and other impurities are removed by shot blasting or sandblasting, and then the surface of the steel is cleaned using a vacuum cleaner or purified compressed air.
化學式：浸漬、噴射、浸泡-噴塗、噴塗-噴塗。 主要由罐體、罐體液體加熱系統、通風系統、罐體液體攪拌系統、磷化除渣系統、油水分離系統等組成。 其中磷化除渣和油水分離裝置是關鍵系統，常用的方法有沉降法、旋風分離液分離法、斜板沉澱法、袋式過濾法、板框壓濾機等。 油水分離主要包括：吸附法、超濾法、熱油分離法和離心法。
chemical formula: immersion type, spray type, immersion spray combination type, spray immersion spray combination type. it mainly consists of tank body, tank liquid heating system, ventilation system, tank liquid mixing system, phosphating slag removal system, oil-water separation system, etc. among them, the phosphating slag removal and oil-water separation device are key systems, and commonly used methods for phosphating slag removal include sedimentation method, rotary liquid separation method, inclined plate sedimentation method, bag filtration method, plate and frame filter press, etc. the main methods for oil-water separation include adsorption, ultrafiltration, hot oil separation, and centrifugation.
2.塗裝裝置。
2 spray painting equipment
塗裝的方法有很多種，包括刷塗、浸漬、空氣噴塗、高壓無氣噴塗、靜電噴塗、電泳塗裝、塗裝等。 理想的塗裝環境應滿足良好的採光，適宜的溫度、濕度和清潔度，良好的通風和防火防爆的要求。
there are many methods for spray painting, including brushing, immersion painting, air spraying, high-pressure airless spraying, electrostatic spraying, electrophoretic spraying, spray painting, etc. the ideal spray painting environment should meet the requirements of good lighting, appropriate temperature, humidity, cleanliness, good ventilation, and fire and explosion prevention.
塗裝裝置的作用是將過噴的漆霧限制在一定區域內並過濾，使操作人員得到符合衛生條件和安全規範的工作環境。 此外，還應提供具有一定溫度、濕度和清潔度的施工條件。
the function of spray painting equipment is to limit the sprayed paint mist to a certain area and filter it, so that the operator can obtain a working environment that meets hygiene conditions and safety standards. in addition, construction conditions with certain temperature, humidity, and cleanliness should also be provided.
常見的噴漆房分為：
common paint spraying rooms are divided into:
乾式噴漆房---適用於小批量工件的噴漆
dry spray painting room - suitable for painting small batches of workpieces;
噴漆室---適用於小型工件的噴漆
spray painting room - suitable for painting small workpieces;
水幕噴漆房---適用於塗裝介質工件
water curtain painting room - suitable for painting medium workpieces;
水旋噴室---適用於對裝飾要求高的大型工件進行噴漆。
water spiral spray painting room - suitable for painting large workpieces with high decorative requirements.
3.噴漆室。 3 spray paint room
又稱噴漆房，由以下零件和裝置組成：
also known as spray painting room, it consists of the following parts and equipment:
1）腔室：作用是將過噴漆霧限制在一定範圍內。
1) chamber: its function is to limit the spray paint mist within a certain range.
2）漆霧過濾裝置：乾式和濕式。乾式通過擋板或濾紙過濾漆霧。 濕式通過混合空氣和水將漆霧顆粒從空氣中分離出來。
2) paint mist filtration device: divided into dry and wet types. dry filter the paint mist through a baffle or filter **wet separation is the process of separating paint mist particles from the air through a mixture of air and water.
3）供水系統：保證濕式噴漆房所需水的正常迴圈。
3) water supply system: ensure the normal circulation of water required for the wet spray painting room.
4）通風系統：由送風和排風組成，為裝置提供具有一定溫度、濕度和潔淨度的空氣，保證室內空氣處於層流狀態。
4) ventilation system: composed of air supply and exhaust, providing equipment with air with a certain temperature, humidity, and cleanliness, ensuring that indoor air is in a laminar flow state.
5）照明燈具：確保裝置具有良好的照明。
5) lighting device: ensure that the equipment has good lighting.
6）浸漆裝置：將工件浸入漆液中，利用漆液的附著力，在工件表面粘附一層漆。浸漬裝置主要由罐體、殘漆去除裝置、攪拌裝置、加熱裝置、通風裝置和消防安全裝置組成。
6) dipping equipment: immerse the workpiece in the paint solution and use the adhesion of the paint solution to adhere a layer of paint to the surface of the workpiece. the impregnation equipment mainly consists of a tank, a residual paint removal device, a stirring device, a heating device, a ventilation device, and a fire safety device.
7）靜電噴塗裝置：基於靜電場對電荷的原理。一般由靜電噴塗室、高壓靜電發生器、靜電噴槍裝置、供漆裝置、安全裝置等組成。
7) electrostatic spraying equipment: it is implemented based on the principle of the action of electrostatic field on charges. it generally consists of an electrostatic spray booth, a high-voltage electrostatic generator, an electrostatic spray gun device, a paint supply device, a safety device, etc.
8）電泳塗裝裝置：電泳塗裝是在外界電場的作用下，通過電泳將分散在水中的離子塗料顆粒塗覆在工作表面上，形成保護塗層。電泳裝置一般由罐體、攪拌迴圈系統、電極裝置、塗料液溫度調節裝置、供漆裝置、通風裝置、供電裝置和電泳後沖洗裝置組成。
8) electrophoretic spray painting equipment: electrophoretic spray painting is a protective coating formed by applying ionized paint particles dispersed in water to the working surface through electrophoretic coating under the action of an external electric field. electrophoresis equipment generally consists of a tank, a stirring circulation system, an electrode device, a paint temperature regulation device, a coating supply device, a ventilation device, a power supply device, and a post electrophoresis washing device.
9）粉末靜電噴塗裝置：粉末噴塗經濟性好，無環境汙染，效率高，一次噴塗塗層厚度可達50μm以上。粉末靜電噴塗裝置主要包括粉末噴塗室、高壓靜電發生器、靜電粉末噴塗槍、送粉器、粉末**裝置等。
9) powder electrostatic spraying equipment: powder coating has good economy, no environmental pollution, high efficiency, and can achieve a coating thickness of 50 in one spraying μ above m. the powder electrostatic spraying equipment mainly includes a powder spraying room, a high-voltage electrostatic generator, an electrostatic powder spraying gun, a powder feeder, a powder recovery device, and other components.
4.乾燥裝置。
4 drying equipment
按加熱方式分為---對流乾燥、輻射乾燥、對流輻射乾燥按結構形式可分為直通式、橋式、字型式等---。
according to heating methods, it can be divided into convection drying, radiation drying, and convection+radiation drying; classified by structural form: through type, bridge type п font type, etc.
主要部件：箱體---使迴圈熱空氣不外溢，使室內溫度保持在一定範圍內;供暖系統---輻射加熱和對流加熱，確保室內空氣溫度控制在工藝要求範圍內風幕系統---防止熱空氣逸出，提高熱效率溫控系統---裝置，確保房間各部分溫度滿足工藝要求。
main components: chamber - prevents the circulating hot air from overflowing and maintains the indoor temperature within a certain range; heating system - equipped with radiation heating and convection heating, ensuring that the indoor air temperature is controlled within the required range of the process; wind curtain system - prevents hot air from overflowing and improves thermal efficiency; temperature control system - a device that ensures that the indoor temperature of each section meets the process requirements.
5、機械化輸送裝置。
5 mechanized conveying equipment
機械化輸送裝置主要分為空氣輸送和地面輸送兩大類。
mechanized conveying equipment is mainly divided into two categories: aerial conveying and ground conveying.
有普通架空輸送機、雙鏈架空輸送機、輕型架空輸送機、堆積式高架輸送機、自走式提公升輸送機等。
air transportation includes ordinary suspension conveyor, double chain suspension conveyor, light suspension conveyor, stacking suspension conveyor, and self-propelled hoist conveyor.
地面輸送包括地面反向堆積輸送機、滑移輸送機、罐鏈輸送機和普通地面輸送機。 機械化裝置的作用是在整個塗裝生產線中起到組織協調的作用。
ground conveyor includes ground reverse stacking conveyor, sled conveyor, tank chain conveyor, and ordinary ground conveyor. the role of mechanized equipment is to organize and coordinate throughout the entire painting production line.
6.電控系統。
6 electronic control system
用途：控制器分布在裝置附近，便於檢查和維護，控制器裝置可集中展示，提高執行穩定性。
usage: the controller is installed near the equipment for easy maintenance and repair. the controller equipment can be centrally displayed to improve operational stability.
特點：裝置可接入公司網路，或使用4G網**卡實現遠端資料採集、智慧型生產監控，實現工業4級0。遠端裝置維護，監控裝置監控系統的執行狀態，通過物聯網平台傳輸資料，從工控機收集和分析報告。
features: the device can be connected to the company network or use 4g network telephone cards to achieve remote data collection, intelligent production monitoring, and industry 4.0. remote equipment maintenance, monitoring the operation status of the equipment monitoring system, transmitting data through the internet of things platform, and collecting and analyzing reports on industrial computer data.